Cluster Technology

From design to production, we turn ideas into reality with innovative resin solutions.

Hall 330710

Highlights

"Making the Impossible Possible with Resin"
We introduce functional composite materials and molded products that will change your common sense and ideas about what resin can do.

[Point]
Precision dimensions equivalent to metal products... Flatness within 0.02mm, roundness/coaxiality/perpendicularity within 0.01mm
Adding or improving necessary performance characteristics... Strength/heat resistance/chemical resistance/sliding/insulation/thermal conductivity/low water absorption
Reducing secondary processing... Cutting/polishing/anodizing/riveting/assembly, etc.

We exhibit materials and products like the ones mentioned above.
We provide solution proposals to add value and further enhance performance for your company's products, development, and concepts.
We're looking forward to your questions like, "Can something like this really be done with resin?"

“用树脂实现看似不可能的事情”
向大家介绍一些可能会改变人们对树脂的常识和概念的功能性复合材料和成型产品。

【要点】
- 相当于金属加工品的精密尺寸……平面度在0.02mm以下,真圆度/同轴度/直角度在0.01mm以下
- 提供/提升所需的性能特性……强度/耐热/耐化学/摩擦/绝缘/导热/低吸水
- 减少二次加工……切削加工/抛光加工/阳极氧化处理/铆接/组装 等

我们展示了上述的材料和产品
对于各公司的产品/开发/构想,我们会提出解决方案,以提供附加价值,进一步提高性能
“这种事情用树脂能做到吗?”这种问题,我们非常期待大家提问

Exhibits / Service

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Epocluster J107・J117_Halogen-free grade

Epocluster J107・J117_Halogen-free grade

  • RAW MATERIALS & ADDITIVES THERMOSETS THERMOSET

It’s a halogen-free material that helps reduce environmental impact, and it allows for high dimensional accuracy with excellent flatness, chemical resistance, and roundness. It achieves a molding shrinkage/TDMD of 0.01%, so it doesn’t sink or warp, which boosts the value of the product on its own. For example: doesn’t sink… even uneven thickness shapes are possible. Doesn’t warp… reduces assembly defects. Precision molding is possible, making it a good alternative to metals, ceramics, and conventional resins. Examples: no need for cutting, polishing, or anodizing.

Epocluster CPS800

Epocluster CPS800

  • RAW MATERIALS & ADDITIVES THERMOPLASTICS THERMOPLASTIC

This material achieves excellent sliding performance and wear resistance,
providing good surface accuracy, outstanding isotropy, and allowing for high-precision dimensional control.

Comparison example: Coefficient of dynamic friction…PPS+GF30 0.30 → Our product 0.17
Thermal expansion coefficient…PPS+GF30 2.6/4.0 → Our product 2.5/2.7
It ensures sliding performance and wear resistance, and it's being increasingly used as a replacement for conventional plastics in bearings and gears where isotropy is important.

Epocluster Coolie

Epocluster Coolie

  • RAW MATERIALS & ADDITIVES THERMOSETS THERMOSET

This material achieves both insulation and high thermal conductivity, and with a thermal conductivity of about 6 W/m·K, it can conduct heat not only in the plane direction but also vertically. Development examples include: stator sealing, reactor sealing, semiconductor relay sealing, SiC power device sealing, etc. It's good at adhering to metals, and can be adjusted for Ni, Al, Au, Cu, Ag, etc. It also shows strong adhesion to PI and PAI (copper wire coating).

Epohard Series

Epohard Series

  • RAW MATERIALS & ADDITIVES THERMOSETS THERMOSET

This is an insulating material/molded product with excellent voltage resistance, tracking resistance, and mechanical properties, with over 50 years of delivery experience. It’s widely used in heavy electrical industries for power distribution equipment, circuit breakers, insulators, support insulators, spacers, and more. By taking advantage of its molding flexibility, we offer everything from large to small sizes, including standard products. Since we handle everything from material production to molding domestically in Japan, we can meet all kinds of needs.

Epocluster J101

Epocluster J101

  • RAW MATERIALS & ADDITIVES THERMOSETS THERMOSET

It’s a material characterized by high lubricity and conductivity, allowing for excellent wear resistance, smoothness, and molding stability, which makes achieving high dimensional accuracy possible. Even with thick or uneven shapes, stable molding is achievable, and it’s increasingly replacing metals, ceramics, and conventional plastics. Example: aluminum die-casting + machining + polishing + surface treatment → one-shot molding by injection molding

Epocluster AEI501

Epocluster AEI501

  • RAW MATERIALS & ADDITIVES THERMOPLASTICS THERMOPLASTIC

This material achieves both high heat resistance and high strength, and it has actually achieved dimensional tolerances of 0.02mm or less, making high-precision molded products possible. By keeping the thermal expansion coefficient and anisotropy low, warping and sink marks in molded parts are minimized as much as possible. For comparison: compared to CF-reinforced PEEK filled with 40% carbon fiber, wear is reduced by 64%. Taking advantage of its high wear resistance, it is being used in greaseless products.

Biomass Compound Resin  PasCom

Biomass Compound Resin PasCom

  • RAW MATERIALS & ADDITIVES BIOMASS PLASTICS BIOMASS PLASTIC

This biomass compound, based on biomass polyamide, is lightweight and offers functional properties such as low friction and moderate rigidity.
PasCom®, for which sample distribution began in 2022, is being considered for a wide range of applications, from consumer goods to industrial and commercial uses.

Products / Service Category

  • THERMOPLASTIC
  • THERMOSET
  • BIOMASS PLASTIC
  • INJECTION MOLDING (ELECTRIC APPLIANCE PARTS)
  • INJECTION MOLDING (STATIONERY/SPORTS/LEISURE GOODS)
  • INJECTION MOLDING (GEARS)
  • INJECTION MOLDING (INSERT MOLDING)
  • ASSEMBLING
  • OTHER SECONDARY PROCESSING
  • COMPOUNDING