UNITEK JAPAN

This blasting machine efficiently removes resin, rubber, and other materials adhering to screws and molds.

Using plastic media, it can clean workpieces without damaging or scratching their surfaces.
Its high cleaning performance significantly reduces cleaning time and manual labor compared with conventional hand cleaning.

We also offer automated systems equipped with our patented screw conveying mechanism, providing further opportunities for automation, labor reduction, and improved cleaning efficiency.

This blasting system uses our unique two-stage ultra-low-pressure blasting technology to densify metal surfaces and achieve highly precise surface treatment.

The low-pressure process minimizes dimensional changes and edge rounding, enabling precise blasting while maintaining the shape and dimensions of the workpiece.

It can be used for a wide range of applications, including mold polishing and finishing, deburring, and improving the release properties of resin and rubber products.

The system can also be combined with a robot for fully automated blasting, helping to reduce labor requirements and improve process efficiency.

Rather than offering a standard machine, we design and build the entire system according to your workpieces and processing requirements, allowing us to propose a customized solution tailored to your specific needs.

A compact bench-top blasting machine that combines cleaning and surface treatment in a single unit.

The use of a fine-diameter nozzle enables precise and highly detailed blasting, making it suitable for precision components and other delicate workpieces. From removing contaminants to mold polishing and finishing, a wide range of applications can be handled with one machine.

Its compact design makes it easy to install and operate even in limited spaces, providing an efficient solution where workspace is at a premium.

The sensor tip features a proprietary coating technology that enhances durability and extends the service life of the sensor.

A unique magnetic pen calibration system allows easy zero-point adjustment of the pressure transducer.

In addition to the standard direct-mount type, we offer a wide range of configurations to suit different applications, including remote-mount, thermocouple-equipped, and capillary types.

A sensor that measures clamping force by detecting strain on the tie bars during mold opening and closing.

Thanks to its magnetic mounting system, no bands or additional mounting fixtures are required, allowing for quick and easy installation.

Wireless communication with a dedicated app eliminates the need for cables, while measurement data can be easily stored and managed on the device.

Up to four tie bars can be measured simultaneously, enabling simultaneous strain measurement and clamping force evaluation.

A deodorization system designed to effectively remove odors generated by organic solvents, burnt resin, and other sources in manufacturing environments.

The upper-range models have been approved as “measures to prevent and control the dispersion of hazardous substances,” allowing them to be used as an alternative to local exhaust ventilation systems.

The compact design and built-in casters make the unit easy to install and move, even in facilities with limited space.

The filters use a recycling-based replacement system, reducing waste and providing a more environmentally friendly solution.

Since no duct installation is required, installation costs can be reduced while improving the working environment with minimal setup.

The newly enhanced SIMAC from ZUMBACH is equipped with four cameras that provide 360° coverage of the product surface, enabling the detection of surface defects around the entire circumference.

Thanks to its ultra-high-brightness LED panel, SIMAC enables stable defect detection even on dark-colored product surfaces. In addition, the system features an open-sided design, making it easy to thread the product through the unit and install it on wire and cable production lines. This design also makes the system easy to handle and operate.

Furthermore, the latest system is equipped with AI technology, which facilitates the classification and identification of detected defects while also filtering out unnecessary signals. This makes it possible to install SIMAC downstream of printing processes, such as inkjet printing, even for products where false detections were previously more likely to occur after printing.

Detailed information on detected defects can be viewed on the CPO screen. In addition, the Datalog software allows detected defect data to be exported for later review and analysis.

ZUMBACH’s WALLMASTER system enables in-line measurement, data acquisition, and process control during the extrusion of a wide range of products, including tubes, pipes, hoses, and cables.

Featuring state-of-the-art digital technology, the system provides optimized measurement and monitoring tailored to the specific production process and product characteristics.

Real-time wall thickness information not only supports effective quality control, but also assists with extrusion head centering, contributing to consistent and stable product quality.

Speed and length measurement are essential for effective production management in continuous manufacturing processes. Accurate measurement of speed and length helps reduce production costs and contributes to consistent product quality.

ZUMBACH’s LSV is a non-contact speed and length measurement system designed as an alternative to conventional contact-type encoders. Since it measures the product without physical contact, it enables fast and highly accurate measurement without affecting the product, making it ideal for reliable process monitoring and control of films, sheets, and other plastic products. In addition, the absence of contact components minimizes maintenance requirements.

The LSV2100 is suitable for a wide range of plastic products, including films, sheets, tubes, pipes, and hoses. It provides reliable measurement even for products with glossy surfaces and various surface conditions, supporting efficient production management in continuous manufacturing processes such as extrusion and film production.