TOYO INNOVEX
Molding Innovation, Beyond the Future.
Hall 222902
Highlights
Under the theme “Molding and Innovation, and Beyond,” the exhibition will present technologies that reduce environmental impact, improve productivity, and advance automation and smart manufacturing.
The Si-80-7/LFCp will demonstrate compound molding with recycled materials and colorants, integrating a separate process into injection molding to cut costs and improve efficiency.
The ET-80ⅡVR4 will demonstrate cutlery molding with four molds on one machine. Its SAG+α II enables molding without drying, reducing power use and CO₂ emissions, while gas venting helps prevent defects and reduce mold maintenance.
The TF-80vD automated system uses a multi-joint robot to automate material handling through molding. Its all-electric design ensures stable resin filling and consistent quality.
T-Pilot, an AI-based molding support program, combines numerical analysis and real-time sensing to support setup through mass production, stabilizing quality and improving efficiency.
By integrating molding machines, peripherals, automation, and AI, the exhibit proposes total molding process optimization for next-generation manufacturing.
『成形とイノベーション、その先へ』をテーマに、環境負荷低減、生産性向上、自動化、スマート化を実現する技術を展開します。
「Si-80-7/LFCp」は、リサイクル材と着色材を用いたコンパウンド成形を実演し、従来の別工程を射出成形と一体化することで、コスト低減と効率向上を実現します。
「ET-80ⅡVR4」では、4種類金型によるカトラリー成形を1台で実演し、新開発の「SAG+αⅡ」により、乾燥レス成形による消費電力とCO2排出量の削減を達成します。
ガス脱気効果により、成形不良と金型メンテナンスの頻度低減にも貢献します。
「TF-80vD」は、多関節ロボットを活用した自動成形システムで、材料搬送から成形までを自動化。全電動式により樹脂充填の安定性と成形品質を確保します。
さらに、AI活用の成形支援プログラム「T-Pilot」を出展します。数値解析とリアルタイムセンシングにより、立ち上げから量産までの工程を一貫支援し、
熟練者の知見を活かしながら品質安定化と業務効率化を実現します。
成形機単体の性能だけでなく、周辺機器、自動化、AIを統合した成形工程全体の最適化を提案し、次世代ものづくりを支える技術を展示します。
以“成型与创新,迈向未来”为主题,展示实现降低环境负荷、提高生产效率、自动化和智能化的技术。
“Si-80-7/LFCp”将演示使用再生材料和着色材料进行复合成型。通过将以往分开进行的工序与注塑成型整合,实现降低成本、提高效率。
“ET-80ⅡVR4”将演示使用4种模具在一台设备上成型餐具。借助新开发的“SAG+αⅡ”,实现免干燥成型,降低耗电量和CO2排放量。
此外,脱气效果还有助于减少成型不良,并降低模具维护频率。
“TF-80vD”是一套采用多关节机器人的自动成型系统,可将从材料输送到成型的整个过程自动化。全电动设计确保树脂填充稳定,保障成型品质。
此外,还将展出运用AI的成型辅助程序“T-Pilot”。通过数值分析和实时传感,为从生产启动到批量生产的各个环节提供一贯支持,在发挥熟练人员经验的同时,实现品质稳定和业务效率提升。
我们不仅关注单台成型机的性能,还将提出整合周边设备、自动化和AI的成型工艺整体优化方案,展示支撑下一代制造业的技术。
Exhibits / Service
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Electric Servomotor-driven Plastic Injection Molding Machine
- MOLDING MACHINES INJECTION MOLDING MACHINES INJECTION MOLDING MACHINE for PLASTIC
We will demonstrate compound molding using recycled materials and coloring agents.
By integrating the compounding process, which was previously conducted as a separate operation, with injection molding,
we contribute to reducing manufacturing costs and improving production efficiency. Since this system is configured by combining a compounding device with a general-purpose molding machine,
it can also be used as a standard general-purpose molding machine.
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Fully Automatic Vertical Injection Molding Machine
- MOLDING MACHINES INJECTION MOLDING MACHINES INJECTION MOLDING MACHINE for PLASTIC
We will demonstrate cutlery molding using four types of molds on a single machine.
Additionally, we will showcase "SAG+αⅡ" for vertical machines, which is being unveiled for the first time, realizing reductions in power consumption and CO2 emissions through drying-less molding. Furthermore, the gas degassing effect contributes to reducing molding defects and the frequency of mold maintenance.
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Transfer Molding Machine
- MOLDING MACHINES INJECTION MOLDING MACHINES INJECTION MOLDING MACHINE for PLASTIC
We will demonstrate encapsulation molding to secure magnets inside motor component parts.
This time, we have automated the process from material handling to molding as an automatic molding system using transfer molding with articulated robots.
The all-electric transfer molding machine achieves more stable resin filling compared to conventional hydraulic-driven machines.
This contributes to improved stability during motor rotation. Additionally, it excels in the reproducibility of molding conditions, achieving stable molding quality.
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Generative AI Chatbot
- MOLDING RELATED AUXILIARY EQUIPMENT OTHER MOLDING RELATED AUXILIARY EQUIPMENT OTHER MOLDING RELATED AUXILIARY EQUIPMENT
We will exhibit "T-Pilot," an AI-powered molding support program that comprehensively supports the molding process from start to finish.
T-Pilot is a program that supports the entire molding process from setup to mass production by integrating AI, numerical analysis, and real-time sensing.
It supports various decision-making at the site, such as setting molding conditions, confirming status, and troubleshooting.
By leveraging the expertise of experienced professionals, it contributes to stabilizing molding quality and improving operational efficiency.
Products / Service Category
- INJECTION MOLDING MACHINE for PLASTIC
- SCREW
